10 April 2013 ~ 0 Comments

Do Your Own Inspection

Step 1: Find the hazards

The first thing you need to do is to find the hazards in your workplace – that is, find anything with the potential to cause harm. Some hazards will be obvious because they’ll be common to your industry, but others won’t be.

  • Start by talking. It’s a legal requirement that safety is discussed in workplaces, and you gain great insights into safety issues and solutions from your workers.
  • Regularly scheduled meetings, such as tool box talks, production meetings, team meetings and face-to-face discussions, can be good opportunities to discuss health and safety. Find out more about getting the conversation started in our workplace consultation publication.
  • Working closely with your workers, look at every task in your workplace to find potential hazards. Write everything down – we’ve created a Safety Action Plan for you to use.
  • Not all injuries are immediately obvious. Some are only discovered over time, such as illnesses caused by long-term exposure to certain chemicals so consider whether these are a hazard in your workplace.
  • Major causes of injury are listed in your industry and health & safety topics – research the area that affects you – for example, manual handling, chemicals, bullying, occupational violence, stress, falls.
  • Go through any injury records you have (if you don’t currently have a register of injuries, start one now – it’s legally required that you keep one). You’ll be able to see if any problem areas exist, or if any patterns are emerging.
Step 2: Assess the risks

After you’ve made your list of possible hazards you need to make a judgment about the seriousness of each hazard, and decide which hazard requires the most urgent attention.

  • Take a close look at each item on your list. What is the possible outcome if things go wrong?
  • Are we talking about scratches and bruises, or is there potential for someone to be seriously injured or even killed? Is it an everyday thing, or something that only comes up now and then, giving you more time to find a solution? Are there things you can do right now, as a short term fix, while you work out a permanent solution?
  • Once you’ve worked out which hazards have the greatest potential to cause injury or disease, or are a risk to public safety, mark them as your high priority hazards. After that, rank them in priority order from highest to lowest.
  • Your list should be regularly reviewed and updated. You and your workers need to continually monitor every aspect of your workplace and make sure any potential new hazards are immediately identified.

Step 3: Fix the problems

When you’ve prioritised the hazards on your list, you need to start immediately on the most important step of all – fixing the problems.

  • Your first aim should be to totally remove the risk. For example, if the risk involves a hazardous chemical, try to find a safe alternative to the chemical. If there is a slipping or tripping hazard in your workplace, see if it can be removed. If a task is dangerous, look for alternative ways to complete the task.
  • If it’s not possible to totally remove a risk, you need to find ways to control it. You might have to alter the way certain jobs are done, change work procedures, or perhaps provide protective equipment.

You’ll often find there are simple solutions to many of the hazards in your workplace. Most of them will be inexpensive, and some will cost nothing at all. Of course, sometimes there are no straightforward solutions. What do you do then?

  • check our publications, alerts and guidance notes for your industry/topic and see if there’s a documented solution to the problem.
  • Get help from associations or groups that are related to your particular industry. They might have come across a similar problem before and have found a way to fix it.
  • Talk to other people in your industry to see how they’ve handled similar problems.

http://www.worksafe.vic.gov.au/safety-and-prevention/workplace-inspections/do-your-own-inspection 10/4/13

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09 April 2013 ~ 0 Comments

UK: Warehousing and storage a guide to health and safety

Racking inspection and maintenance

641 In general, racking is manufactured from relatively lightweight materials and, as a consequence, there is a limit to the amount of abuse that it can withstand. The skill of lift truck operators has a great bearing on the amount of damage likely to be caused. Any damage to racking will reduce its load carrying capacity. The greater the damage the less its strength will be.

642 To ensure that a racking installation continues to be serviceable and safe, the storage equipment should be inspected on a regular basis. The frequency of inspections depends on a variety of factors that are particular to the site concerned and should be determined by a nominated ‘person responsible for racking safety’ (PRRS) to suit the operating conditions of the warehouse. This will take into account the frequency and method of operation together with the dimensions of the warehouse, the equipment used and personnel involved, all of which could damage the structure. The inspection follows a hierarchical approach using several levels of inspection.

 

Immediate reporting

643 As soon as a safety problem or damage is observed by any employee, it should immediately be reported to the PRRS. You should have systems in place for reporting damage and defects.

644 Employees should receive training, information and instruction on the safe operation of the racking system, including the parts affecting their safety and the safety of others.

 

Visual inspections

 

645 The PRRS should ensure that inspections are made at weekly or other regular intervals based on risk assessment. A formal written record should be maintained.

 

‘Expert’ inspections

 

646 A technically competent person should carry out inspections at intervals of not more than 12 months. A written report should be submitted to the PRRS with observations and proposals for any action necessary.

647 A technically competent person might be a trained specialist within an organisation, a specialist from the rack supplier, or an independent qualified rack inspector.

648 A programme of rack awareness training is run regularly by SEMA to address the issue of visual inspection and a more formal course is run to qualify expert inspectors under the SARI (SEMA approved rack inspector) scheme.

649 Normal rack inspections will be carried out from ground level unless there are indications of problems at high level that need investigation.

 

Warehousing and storage: A guide to health and safety Page 116 of 155 Health and Safety Executive

650 Automated and high-bay systems, however, while less prone to damage at high level, require inspection and the higher levels cannot be seen from the ground. Formal inspection of these systems should include the following:

an immediate written reporting system by the maintenance engineer who will

 

have day-to-day responsibility for the system to ensure that the quantity and scale of any problems can be analysed by the PRRS;

an expert inspection every 12 months consisting of a minimum of 20% of the

 

installation carried out on a rolling basis so that the complete installation is inspected every five years as a minimum requirement;

an appraisal of the problems found by the inspection should be carried out by

 

the PRRS to identify if a more wide-ranging inspection is necessary. The racking manufacturer should be contacted for advice if there is any uncertainty as to the integrity of the racking system.

651 You should keep a record of inspections, damage and repairs. This could be done in a logbook.

652 Where damage is identified that affects the safety of the racking system, the racking should be offloaded and controls introduced to prevent it being used until remedial work has been carried out. Table 11 gives information on the classification of damaged racking.

Table 11

 

Classification of damaged racking

Risk level

 

 

Status

 

 

Green

 

 

Requiring surveillance only

 

 

Green level indicates the limit that does not require a reduction in rack carrying capacity or an immediate repair of the system. This would indicate racking components that are considered to be safe and serviceable. Such components should be recorded as suitable for further service until the next management inspection but should be clearly identified for specific re-examination and reassessment at future inspections.

Exceeding the green level should be considered damage and causes risk to the racking system.

 

 

Amber risk

 

 

Hazardous damage requiring action as soon as possible

 

 

This would identify an area where the damage was sufficiently severe to warrant remedial work but not so severe as to warrant the immediate offloading of the rack. Once load is removed from a damaged component, the component should not be reloaded until repairs have been carried out. The user should have a method of isolating such racks to ensure that they do not come back into use until the necessary repairs have been carried out and the equipment certified as safe. For example, use dated adhesive labels, which indicate racks that are not to be reloaded until rectified. Any racking with

 

amber risk category damage should be redesignated red risk if remedial work has not been carried out within four weeks of the original designation.

Red risk

 

 

Very serious damage requiring immediate action

 

 

These are situations where a critical level of damage is identified which warrants an area of racking being immediately offloaded and isolated from future use until repair work is carried out. Such repair work would usually be by replacement of the damaged component. You should have a method of isolating areas to ensure that they do not come back into use before the repair work is carried out. For example, a particular bay could be offloaded in the presence of the inspector and roped off to prevent further use.

http://www.hse.gov.uk/pubns/priced/hsg76.pdf 9/4/13

 

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18 April 2011 ~ 0 Comments

Earthquakes in Australia

In recent times there have been a number of headline Earthquakes. Last year Vanuatu was a small blip in the news, and Haiti & New Zealand woke us all up to an issue that we had complacent about in that it hadn’t made headlines in a very long time, so we all to a certain extent forgot the risks. Then came Japan, on Australias doorstop, devistation, people dead in the thousands, nuclear disasters, and economy and country crippled by an unavoidable natural event.

Sometimes, what we don’t realise, that dispite Australia being a relatively low risk area, we do still have Earthquakes and tremors, as demonstrated very recently in Queensland. The size, location and timing of such events is so variable and hard to predict that Australian business, or any business around the world, can not risk complacency. To provide perspective to the potential peril that we feel somewhat buffered from, view http://www.ga.gov.au/bin/listQuakes. This list demonstrates that although our risk is lower say than Japan, Earthquakes do happen frequently in Australia. Ensure your business is ready. Do you have a disaster action plan, is your building rated to withstand an Earthquake, Are the contents of your business, from your racking and stock loading, to your machinery to your valuable staff, as prepared and ready as they can be?

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25 March 2011 ~ 0 Comments

The Overlooked Keys to Warehouse Management System Success

There seems to be lots of Warehouse Management System (WMS) activity going on right now, and clearly a WMS deployment can be challenging. What are some of the keys to doing the implementation well…

The Overlooked Keys to Warehouse Management System Success

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22 March 2011 ~ 0 Comments

Independent Racking Inspections & Audits Saves you money

One of the advantages in using an independent service, is that the independent advice you get is better on your companies bottom line.

A common scenario – your company has, over time, accumulated a number of damaged areas to your racking over your many national stores. You search for a solution, you look for someone to assess and repair it and have it out of your hair as quickly and painlessley as possible.

That solution, in many instances, falls almost by default to the racking manufacturer, the brand name on your rack makes the decision for you. However, the very same racking manufacturer that is assessing for you what needs to be fixed, is also calculating the price tag for it. Easy, Yes, Efficient? No.

Think about this real world example where Independent Racking Inspections & Audits saves you a bundle.
A company has, overtime, accumulated a number of damaged areas to their racking over multiple national sites. They search for a solution, they look for someone to assess it and repair it and have it out of their hair as quickly and painlessley as possible.

They look at the options, and make the wise choice of seperating this process – an Independent Racking Inspection Service, who’s report can be directly and easily actioned by the racking manufacturer.

Their reason for doing this – to get an expert report and to ensure that the manufacturer is not inflating their repair requirements.

The result to this real world customer? A saving of over 250k in the first year. The process? Just as painless and easy.

Call 1300 136 649 to get the right advice, and save money.

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18 March 2011 ~ 0 Comments

IRIA offers new Training modules

IRIA Independent Racking Inspections and Audits now offers Steel Storage Pallet Racking racking staff safety training. These new training packages are another valuable element to add to IRIA’s racking safety services of Independent Racking inspections and Independent procurement and management of racking repairs.
In line with IRIA’s other service provisions, the new training packages also provide unbiased, client focused advice and training.

Training packages enable companies to take a proactive approach to OH&S. A must where Directors, Executives, Managers and Employees alike are now seen to be responsible for Occupational Health & Safety within the workplace.

IRIA’s new training modules are focused on client needs, and areavailable in multi-level competencies to suit different groups of employees in any workplace, from the Picker and Packer to the OHSE manager or the Managing Director. IRIA’s new training modules reduce the risks associated with the safe management of steel pallet racking through internal education and provides added peace of mind by providing a safer and more aware workplace environment for all employees.

IRIA offers a range of very flexible and cost effective options for racking inspections, racking management and racking safety awareness training packages designed to make you and your employees safe. Call now on 1300 136 649 or email info@iria.com.au

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18 March 2011 ~ 0 Comments

Can people be responsible for their own safety? Part 1 and 2

All injuries involve a hazard and a person. Most of our effort at work to reduce injuries has been on managing the hazard. Making safe behaviour a habit. Can you think of an injury you’ve had where you were not in at least one of the four states…

Can people be responsible pt 1

Can-people be-responsible-pt-2

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01 November 2010 ~ 0 Comments

Worksafe – manual handling biggest source of injury

For all those of you out there who manage warehouses or look after company OHSE issues, an interesting article from worksafe, albiet a little old but still relevant, regarding one of the many issues other than steel storage racking maintenance and repair that worksafe will regularly identify in companies and will give notices of improvement for. Manual handling. See- http://www.ferret.com.au/c/WorkSafe-Victoria/WorkSafe-warns-employers-against-manual-handling-injuries-n676273.

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26 October 2010 ~ 0 Comments

Internal Inspections or External, What is best?

In a recent on line article (11 Aug 2010 London UK, Forkliftaction.com): Richard Shore wrote an interesting article,  In-house instructor – cost vs benefit. This article, altough looking at the specific topic of what is best for forklift instruction. Holds some interesting broader implications for racking inspections.
The following observations when deciding if your company should attempt to carry out it’s own internal processess for racking inspections holds true for the implementation for all occupational health and safety checks in your business:
• Flexibility – External providers are more dynamic in being able to provide a service when and where you need it
• Management – External providers can be easier to manage than internal staff, and should have more of an idea of what is required to get you compliant.
 • Quality – Look for an external supplier that complies with the relevant standards for your oh&s issue. These standards ensure that the quality of their work is up to scratch. accredited external training companies have to comply with the standards of their professional bodies that are
• Availability – An external supplier has an oncall expert staffing to carry out the required process, internal resources are often limited.
• “Reassurance – that the external provider is up to date with all the latest best practice and industry standards – a difficult task to achieve if it’s not your core business” (In-house instructor – cost vs benefit – Richard Shore 11/08/10)
• “Cost – when all the costs of training are considered, including personnel, management and administration, then in the vast majority of cases, the cost of outsourcing is lower. ” (In-house instructor – cost vs benefit – Richard Shore 11/08/10)
Of course there are scenarios when in-house capabilities are suitable for you to implement. However, many companies implement internally in the belief that doing so is cheaper, more effiecient and sufficiently accurate. IRIA encourages this decision to be analysed and reviewed, You could be mistaken. The safety of your staff is not something you can afford to get wrong.
Racking Inspections are inexpensive, Lives are priceless & Second opinions are free.

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14 October 2010 ~ 0 Comments

Forklifts – Number 1 danger in any warehouse

Near misses with people and stock falls are frequently publicised in the media, with example given to a recent accident at the Woolworths distribution centre in Wodonga. In this instance a reach truck was involved in the fall of olive oil onto an unlicenced driver when loading onto racking at height.

Lukily  for the driver, there was no substantial injuries, just a good soaking in olive oil. This incident and many other more severe instances occuring on a daily basis across Australia and around the world result in permanent disability and death, and highlight the inherent danger in forklift operation.

Forklifts – found in just about any warehouse across the world, are the number one risk to steel storage racking, causing the majority of damage witnessed by our inspectors. Damage can lead to collapse and further risks to staff working in these areas. Ensure your operators are both licensed and competant, and stay on top of reporting any racking damage, as all forklift operators are human and accidents will continue to happen.

What you can avoid accidents turning into a catastrophe, and your company being liable.

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